Corn Starch Optical Disks
Sunday, December 5th, 2004That’s right, Sanyo have come up with a way of creating optical disks from corn starch. Not only will the new disks be biodegradable, but they will also taste good with cheese and guacamole dip!
Jokes aside, apparently corn starch can be made compatible with Blu-ray, the storage device format supported by Sony and Matsushita. It has a storage capacity of 25 gigabytes, about five times that of a DVD, and offers high performance for recording and playback performance.
Since resin made from corn starch costs less than ordinary types, Sanyo calculates that mass-producing the disk will bring its price down to about the same level or less than those of conventional optical disks.
Manufacturing Process
Production of the plastic used in the MildDisc begins with Cargill Dow in the U.S. It mills kernels of corn to separate out the starch and then processes these to get unrefined dextrose. Using a fermentation process similar to that of beer production, the dextrose is converted into lactic acid, according to the company’s Web site.
Sanyo converts the lactic acid into a polymer used in the disc substrate using a method developed with Japan’s Mitsui Chemicals.
Sanyo estimates that around 85 corn kernels, each weighing an average of 0.5 grams, are needed to produce enough polymer for a single 4.7-inch optical disc, so an average ear of corn can produce around 10 discs. The International Recording Media Association estimates world demand for CDs at around 9 billion annually, and the U.S. Department of Agriculture estimates world corn production at about 600 million tons, so less than 0.1 percent of the world’s corn production is theoretically required to produce enough polymer to satisfy worldwide disc demand. — PC World
The disk which was supposed to be introduced last December, but has been delayed due to some problems associated with heat resistance.
“There was a concern that if the disc was exposed to heat greater than 50 degrees Celsius that it wouldn’t work properly,” says Ryan Watson, a spokesperson for the Osaka-based company. “A timely topic now as the heat is blazing down on Tokyo, so the main obstacle that they are working on now is trying to improve the disc’s resistance to heat. They can easily improve its resistance to heat with a mix of material but that kind of defeats the purpose of the MildDisc.”
At the moment Sanyo does not know how long it will take to resolve this hurdle, but we will have our ears to the ground in anticipation for the release of this eco-friendly disk.
by Frank Cammuso and Hart Seely
‘Tis the season to be jolly!
Have a Safe and Merry Christmas!










